FabISP: Electronics Production

What is the FabISP?

The FabISP is an in-system programmer for AVR microcontrollers, designed for production within a FabLab. It allows you to program the microcontrollers on other boards you make.

Assignment

The Electronics Production assignment is to mill the board, stuff it with components and program it. We will be using these programmers through the semester to program the other boards we create.

Genology

The geneology of the FabISP design is interesting in its own right; Neil's FabISP is based on David Mellis's FabISP which is based on Limor's USBTinyISP which is based on Dick Streefland's USBTiny.

Download the Board Files and Mill the Board

Circuit Board Traces

Download the traces png.
Mill using the fab modules and a 1/64" bit.

Board Outline

Download the outline png.
Mill using the fab modules and a 1/32" bit.

Milled FabISP Board

Milled Fab ISP

Stuff Board

Download the FabISP labeled board diagram so that you can see what components you need to and where to place them on the board.

Solder the components to the board using a soldering iron and solder (or solder paste and then baking.)

Components

These are the all the parts you need to build the board.

1 ATTiny 44 microcontroller
1 Capacitor 1uF
2 Capacitor 10 pF
2 Resistor 100 ohm
1 Resistor 499 ohm
1 Resistor 1K ohm
1 Resistor 10K
one 6 pin header

1 USB connector
2 jumpers - 0 ohm resistors
1 Cystal 20MHz
two Zener Diode 3.3 V
one usb mini cable
one ribbon cable
two 6 pin connectors

Mini USB Header

Solder the mini USB header first. This is the most difficult part and if you are going to destroy the board, you are going to do it here.
J2 USB is the mini USB header
Solder with a blob, then wick solder away with desoldering braid.

Microcontroller

Solder the microcontroller second.
"IC1 t44" in the diagram is an attiny44a chip.
There is a little circle on the chip that should be facing to the top left if your board is oriented in the same direction as Neil's diagram.
I have marked the circle on the pinout diagram below
Here is the datasheet for the attiny44.

Crystal

Marked as "20 MHz" on board diagram.
Tin the pads first, then place the component on top.
Hold component down with tweezers, the reflow solder at either end.
NOTE: crystals do not have polarity, orientation does not matter.

Diodes

Diodes have polarity the "C" or cathode end is marked with a tiny line.
Place the side with the line on it over the "C" side pad in the diagram.
You may need a magnifing glass.
NOTE: it is helpful to solder the 1K resistor first, otherwise it is hard to get to after you have soldered the diodes.

Resistors

Components marked with an "R" (R1, R2, etc) are resistors.
Here is a handy SMD (surface mount) resistor code calculator.
NOTE: resistors do not have polarity, orientation does not matter.

Diagram Label	Component Value	Part Label
R1	1K ohm	1001
R2	499 ohm	4990
R3, R4	100 ohm	1000
R5	10K ohm	1002

Capacitors

Components marked with a "C" (C1, C2, etc) are capacitors.
Capacitors are not marked, be careful not to mix them up.
NOTE: capacitors do not have polarity, orientation does not matter.

Diagram Label	Component Value	Part Label
C1	1uf	unmarked
C2	10pf	unmarked
C3	10pf	unmarked

Jumpers

The components marked SJ1 and SJ2 are solder jumpers.
SJ1 can be bridged with solder.
Put a 0 ohm resistor over SJ2 on this board

6 pin programming header

The components marked J1 ISP is the 6 pin programming header.
Orientation does not matter.

"Smoke Test"

Plug the FabISP into your computer via the mini USB cable.

If you get an error message from your computer that the board is drawing too much power and that the computer is shutting down the USB port.
You have a short somewhere on your board. See (Troubleshooting Short Circuits).

If you do not recieve any messges, proceed to "Install the necessary software for AVR programming."

Troubleshooting Short Circuits:

First, do a visual inspection of the board and reflow any solder joints that look cold (not shiny and smooth).
Then, get out your multimeter and check all the connections to make sure that:
- power and ground are not connected
- there is not a short on the power line.
Common problem areas on the FabISP are:
- the pins on the 6-pin programming header are connected to each other.
- the tiny pins on the front of the mini USB header are connected to each other.
- none of these pins should be connected.
- use your meter to determine which pins are connected.
- use flux and desoldering braid to remove the excess solder and disconnect the pins.